Oil Circulating Systems (OCS)
for Cement Kilns
Cement plants must endure freezing cold and sweltering heat - sometimes within mere months of each other. Despite such extreme conditions, machinery and equipment used at cement plants must operate effectively, efficiently, safely, and smoothly. Making sure that your cement equipment is properly lubricated is a good start.
Bijur Delimon designs, develops and delivers high-performing, low-maintenance, cost-effective automatic lubrication systems that effortlessly handle the demanding and challenging conditions of the cement industry. Our lubrication systems for the cement industry deliver precise, uniform amounts of lubrication to reduce friction and wear, protect key components against corrosion, dissipate heat, and keep your machinery functioning at a high level.
Need an OCS system designed for your cement kiln?
FEATURES & BENEFITS
Pressurized lubrication, replacing the bath type lubrication, is used to lubricate the trunnion (Babbitt or Journal) bearings. Bearings (qty 4) are located on each Pier that support the wheel (often called the tire), which in turn supports the Kiln. Oil is circulated to the bearings from a reservoir, with a low pressure (LP) circuit to the top of the bearing and a high pressure (HP) circuit to the bottom. The HP circuit provides journal lift at the bearing load zone while the LP circuit coats the journal and other bearings surfaces with oil, helping with oil wedge formation when rotation is achieved.
Optional Enclosures Available
Protect mechanical and electrical components from dust, dirt, oil, water, and other contaminants.
What's New in Cement Lubrication
ENCLOSURES
Protect your lubrication system from the harsh environment it operates in with enclosures.
Custom enclosures and panels protect your system and include assembly of your system allowing for "plug-and-play" installation. Enclosures protect the mechanical and electrical components from dust, dirt, oil, water, and other contaminants.
Complete Design, Engineered and Manufactured Solutions for Your Application
Bijur Delimon has recognized that the reliability and efficiency of a successful Oil Circulating System requires it to fulfill the following key functions:
LUBRICATION
Supplying the appropriate quantity of lubricant of the required viscosity, temperature and pressure to a bearing or gear train to prevent failure.
COOLING
By maintaining the system oil temperature and flow rate at the required parameters, the heat generated by the motion and load of bearings and gear trains is removed, ensuring that lubrication is provided at the optimum performance level.
FILTRATION
It is critical to remove contaminants, such as dust, wear particles, water, and other extraneous materials that build up during the operation of bearings and gear trains. The lubricant needs to be continually filtered to the correct cleanliness level prior to being recirculated.
Bijur Delimon Design and Support teams work closely with customers, component suppliers, and lubricant manufacturers to ensure our Oil Circulating Systems achieve the system performance levels required.
COMPLETE DESIGN SOLUTIONS
We pride ourselves on our ability to deliver the complete engineered design solution. With over 70 years of commercial experience, our dedicated team can cater for any set-up requirements and will guide you every step of the way from concept through to completion.
Oil Circulating Systems
Bijur Delimon design and support teams work closely with customers to ensure our Oil Circulating Systems achieve the system performance levels required. We pride ourselves on our ability to deliver the complete engineered design solution. Using the latest CAD technology and 3D modeling, our designers ensure all specifics are met with precision without ever compromising the systems efficiency or the manufacturing process. With over 70 years of experience, our dedicated team will work with you from concept to completion.
Enclosures
Enclosures are designed to house and product mechanical and electronic components from harsh environments, for use in installations where dust, dirt, oil, water, or other contaminants are present. All enclosures include subpanels and assembly of your system mounted inside the enclosure.
Cement Kiln Literature
Oil Circulating Systems
for Cement Kilns
Enclosures for Cement
Lubrication Systems
Providing the products you need
Our automatic lubrication systems are expertly designed, skillfully crafted and rigidly tested. Our experts will work closely with you to ensure our system meets your exacting lubrication requirements.
Our systems are easy to install - only the lance or nozzles need to be mounted before they can started delivering the lubrication your machinery need.
For the cement industry, Bijur Delimon supplies automatic lubrication systems for:
- Conveyor Bearings
- Electric Motors
- Gearboxes
- Idlers
- Open Gears
- Pinion & Bull Gears
- Rotary Kilns
We offer an extensive line of products for use in the cement industry, including:
M2500G Valve
- Progressive lubricating system
- Modular construction
- Easy to install, modify and maintain
- Zinc-Nickel plated steel body construction
- Durable and reliable
Spray Lance System
- Lubricates large gear and pinion sets
- Air operated pumping station
- Measuring valve panel
- Spray nozzle
- Electrical controls
Barrel Pump
- Transfers lubricants from refinery drums to reservoirs
- Ideal for medium to heavy-duty service conditions
- Air operated
Delivering the service you deserve
For almost a century, Bijur Delimon has been the global leader in automatic lubrication systems.
We have the expertise, the equipment, and the experience to provide high-quality, long-lasting lubrication solutions that improve your productivity, reduce your downtime, and enhance your profitability.
We are your perfect lubrication partner.
Expertise
- Automatic lubrication systems are all we do – we are truly the specialists in the field and the best in the business.
- We have engineering, manufacturing and sales operations well-positioned on three continents, with facilities in the United States, China, France, Germany, the United Kingdom, Austria, Ireland, India, and Spain.
Equipment
- We offer an extensive line of products for use in a wide variety of industries, including heavy-duty grease systems, oil recirculating systems, light and heavy-duty oil systems, mobile on- and off-road fluid grease applicators, single point feeders, and cooling and chilling units.
Experience
- Our dedicated, knowledgeable regional sales managers work closely with you to determine, select and supply the lubrication system that best fits your needs.
Keep your equipment running efficiently during the most critical time of the year.
Keep your equipment running efficiently during the most critical time of the year.